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沸石轉輪+RTO:高效凈化 VOCs 的黃金搭檔

發(fā)布人:武漢潤華宏星節能環(huán)保涂裝設備有限公司 發(fā)表時(shí)間:2025-03-31

在工業(yè)生產(chǎn)快速發(fā)展的當下,揮發(fā)性有機化合物(VOCs)排放問(wèn)題日益突出。VOCs 作為大氣污染的重要源頭,不僅危害人體健康,還會(huì )引發(fā)光化學(xué)煙霧等環(huán)境問(wèn)題。由沸石轉輪濃縮裝置與蓄熱式熱氧化爐(RTO)組成的凈化系統,憑借出色的凈化效率和穩定的運行性能,成為眾多企業(yè)治理 VOCs 的優(yōu)先選擇,在工業(yè)廢氣凈化領(lǐng)域占據重要地位。

In the current rapid development of industrial production, the issue of volatile organic compounds (VOCs) emissions is becoming increasingly prominent. VOCs, as an important source of air pollution, not only pose a threat to human health but also cause environmental problems such as photochemical smog. The purification system composed of zeolite rotary concentrator and regenerative thermal oxidation furnace (RTO) has become the preferred choice for many enterprises to treat VOCs due to its excellent purification efficiency and stable operating performance, and occupies an important position in the field of industrial waste gas purification.

一、沸石轉輪:VOCs 的高效 “捕手”

1、 Zeolite Wheel: Efficient 'Catcher' for VOCs

結構與工作原理

Structure and Working Principle

沸石轉輪由吸附、脫附、冷卻三區構成,表面涂覆疏水性沸石吸附劑,對 VOCs 有極強吸附力。廢氣通過(guò)吸附區時(shí),VOCs 被吸附,凈化氣體直接排放。轉輪轉動(dòng),吸附飽和部分進(jìn)入脫附區,在高溫氣流作用下,VOCs 脫附,實(shí)現吸附劑再生。脫附后轉輪經(jīng)冷卻區降溫,恢復吸附狀態(tài),持續工作。

The zeolite wheel consists of three zones: adsorption, desorption, and cooling. The surface is coated with hydrophobic zeolite adsorbent, which has strong adsorption capacity for VOCs. When the exhaust gas passes through the adsorption zone, VOCs are adsorbed and the purified gas is directly discharged. The wheel rotates, and the saturated adsorption part enters the desorption zone. Under the action of high-temperature airflow, VOCs desorb, achieving adsorbent regeneration. After detachment, the impeller cools down in the cooling zone, restores its adsorption state, and continues to work.

技術(shù)優(yōu)勢

Technical advantages

沸石轉輪吸附效率超 90%,可有效降低廢氣污染物濃度;能 24 小時(shí)連續穩定運行,維持廢氣處理的連貫性;且結構緊湊,占地面積小,適配空間有限的工業(yè)場(chǎng)所。

The adsorption efficiency of zeolite wheel exceeds 90%, which can effectively reduce the concentration of exhaust pollutants; Capable of continuous and stable operation for 24 hours, maintaining the continuity of exhaust gas treatment; And it has a compact structure, small footprint, and is suitable for industrial places with limited space.

二、RTO:VOCs 的終極 “銷(xiāo)毀器”

2、 RTO: The Ultimate 'Destroyer' for VOCs

結構與工作原理

Structure and Working Principle

RTO 由燃燒室、蓄熱體和切換閥組成。沸石轉輪脫附的高濃度 VOCs 廢氣進(jìn)入 RTO 燃燒室,在 800 - 950℃高溫下與氧氣反應,分解為二氧化碳和水。燃燒后的高溫氣體通過(guò)蓄熱體傳遞熱量,切換閥切換后,新廢氣經(jīng)蓄熱體預熱,實(shí)現熱量回收。

RTO consists of a combustion chamber, a heat storage body, and a switching valve. The high concentration VOCs exhaust gas desorbed from the zeolite wheel enters the RTO combustion chamber and reacts with oxygen at high temperatures of 800-950 ℃, decomposing into carbon dioxide and water. The high-temperature gas after combustion transfers heat through the heat storage body, and after the switching valve is switched, the new exhaust gas is preheated by the heat storage body to achieve heat recovery.

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技術(shù)優(yōu)勢

Technical advantages

RTO 對 VOCs 凈化效率超 99%,可徹底分解污染物;熱回收效率達 95% 以上,大幅降低運行成本;能處理多種 VOCs 廢氣,對廢氣濃度、流量和成分變化適應性強。

RTO has a purification efficiency of over 99% for VOCs and can completely decompose pollutants; The heat recovery efficiency reaches over 95%, significantly reducing operating costs; Capable of treating various VOCs waste gases, with strong adaptability to changes in waste gas concentration, flow rate, and composition.

三、沸石轉輪 + RTO:協(xié)同凈化,優(yōu)勢互補

3、 Zeolite Wheel+RTO: Collaborative Purification, Complementary Advantages

協(xié)同工作機制

Collaborative work mechanism

沸石轉輪將低濃度、大風(fēng)量的 VOCs 廢氣濃縮成高濃度、小風(fēng)量廢氣,再送入 RTO 燃燒處理。這一組合發(fā)揮了沸石轉輪吸附濃縮和 RTO 高效燃燒的優(yōu)勢,解決了低濃度廢氣直接燃燒能耗高,以及單一吸附設備吸附劑更換頻繁的問(wèn)題。

The zeolite wheel concentrates low concentration and high air volume VOCs exhaust gas into high concentration and low air volume exhaust gas, which is then sent to RTO combustion treatment. This combination leverages the advantages of zeolite rotary adsorption concentration and efficient RTO combustion, solving the problems of high energy consumption in direct combustion of low concentration exhaust gas and frequent replacement of adsorbents in single adsorption equipment.

應用成效

Application effectiveness

汽車(chē)制造涂裝車(chē)間等場(chǎng)所,采用該凈化系統后,有效治理了低濃度、大風(fēng)量的 VOCs 廢氣,實(shí)現達標排放,還借助熱回收功能降低了能源消耗。

After adopting this purification system in automobile manufacturing painting workshops and other places, low concentration and high air volume VOCs waste gas were effectively treated, achieving standard emissions, and reducing energy consumption with the help of heat recovery function.

本文由沸石轉輪+RTO友情奉獻.更多有關(guān)的知識請點(diǎn)擊:http://www.kaptons.cn我們將會(huì )對您提出的疑問(wèn)進(jìn)行詳細的解答,歡迎您登錄網(wǎng)站留言。

This article is contributed by the zeolite wheel and RTO friendship For more information, please click: We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message.

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